Our partners typically need high value-added projects.
As a result, we have developed a variety of technical solutions for the automotive industry, for rubber and feather processing companies, for cable and exhaust muffler manufacturers, or for muscle strength testing – from the planning, to the commissioning and of course we have successfully solved repair and maintenance tasks. Read about our references in details below:
Our main projects completed for the rubber industry
- Development and installation of control unit for turntables
- Electrical and mechanical refurbishment of wire rewinding machines
- Manufacturing of rotary machines and hose construction lines
- Development and installation of the electrical control for hose construction lines
- Design of the control unit for a high pressure hose pressure testers
- Design and manufacturing of a fitting tightening machine
- Manufacturing of surface heating boxes for hose connections
- Supplementary safety technological works on hose construction machines
- Reconstruction and relocation of rubber hose pressure testing machine
- Installation of thermostat and temperature recorder for rubber hose survival tests
- Installation of the electrical control for the nanocomposite pressure pulsator
- Operations performed on a hose building machine:
- Reconstruction of the electrical controls
- Reconstruction of incremental encoders
- Mechanical and electrical design and construction of the tube core tensioner
- Development of the foil rewinder axis and the electrical control
- Gearbox replacement
- Development of a laser system for the thickness measurement of conveyor belt packaging machine
- Replacement of the motor and the driving unit on a calender rewinder
- Installation, refurbishment and modification of control units on a number of different presses
- Operations performed on a mixing machine:
- replacement of the main driving unit (by changing the old AEG drive for a new Siemens one, drive: 800V, 3000; Motor: 1,6MW)
- Replacement of tachogenerators by incremental encoders on the motors
- Operations performed on calenders:
- Control unit design, construction and installation
- Construction of motorized blade positioners
- Mechanical and electrical works related with the replacement of tachogenerators by incremental encoders
- Replacement of the PC by a Siemens operator panel
- Replacement of DC drives (installation of Siemens DC drives instead of 12 pieces of Ansaldo)
- Replacement of the roller driving units
- Preparation, installation and commissioning of the electrical control unit of the cutting machine
- Replacement of the old (Siemens) operator panel by a new one
- Electrical and mechanical design of the fabric layer rewinding machine including the development of the electrical control
- Replacement of the AEG PLC on the lab press with Siemens type
- Development of a diagram-based recipe structure for pressure control on PH3 press
- Operations performed on a conveyor belt construction machine:
- Modification of the electrical control
- Complete drive replacement (modernization)
- PLC replacement
- Modification of the emergency stop circuit
- Modernization of the safety photocell system
- Electrical and mechanical modification of the edge guiding system
- Installation of IT cabinets in the mixing unit
- Design and installation of the electrical distribution cabinet
- Design and manufacturing of the SPS assembling tables, including modification of the PLC program
- Design and manufacturing of a stamping machine
- Modification of the feeding system
- Design and modification of a pre-crimping machine
- PLC programming of TAV boiler control
- Design and installation of the electrical control for the gluing station
Our main projects completed for cable manufacturers:
- Design and construction of control systems for wire and cable insulating lines
- Design and development of a twist buncher machine control unit
- Construction of special purpose machines for wire and cable packaging and foiling machines
- Construction of scrap cable core dewinders
- Control unit modernization on various cable manufacturing machines
- Machine relocation (approx. 15 equipment) within the plant area
- General machine maintenance and repair (10 machines)
- Re-engineering, repairing and manufacturing of various axes
- Bearing replacements
- Replacement of slip rings
- Gearbox repairs and replacements
- Motor repairs and replacements
- Machine cover repairs and replacements
Other important projects:
- Refurbishment and automation of a feather sorting machine
- Control and engine maintenance of feather mixers
- Refurbishment and automation of feather washing machines and lines
- Operations performed during the automation of a feed mill: Preparation of PLC programs
- Design, construction, installation and commissioning of the mixers’ electrical control
- Mechanical and electrical design and construction of Multicont muscle strength inspection equipment
- Integration of marking and engraving equipments in production lines
- For exhaust mufflers:
- mechanical and electrical design and construction of engraving machines
- mechanical and electrical design and construction of air tightness inspection machines
- modernization of industrial sewing machine controls
- Design manufacturing and installation of swimmer speedometer
- Integration and commissioning of diesel generators
- Design and installation of electric distributors
- Design and construction of lighting system and electric distributor for a tent camp
- Design and installation of the electrical control system for a chair testing machine
- Design and installation of the electrical control system for a food packaging machine
- Design and construction of a mobile cleaning unit of a food industrial mixer, mechanics and control
Pictures of some featured projects:
Design, construction and PLC programming of a feather sorting machine (16 m high)
